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Manuals
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Daihatsu Manuals
Automobile
S85
Workshop manual
Daihatsu S85 HIJET Workshop Manual
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Also See for S85 HIJET
:
Wiring diagrams
(41 pages)
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Table Of Contents
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Contents
General Information
Disassembling
Reassembling
Important Safety Notice
Warnings, Cautions and Notes
Schematic Diagram of Components
Servicing Procedure
Abbreviation Codes
Jacking Points and Supporting Points for Safety Stands
Jacking Points for Garage Jack
Vehicle Models
Explanation of Vehicle Model Code
Chassis Number Location
Contents of Manufacturer's Plate
Engine Number and Engine Type
Body Color Information
Trim Code
Vehicle 4-Plane Diagrams
Pickup
Van
Performance Diagrams
Characteristic Power, Torque and Specific Consumption Curves
Engine Specifications
Power Train Specifications
Lamp Specifications
Engine Sectional View
Clutch Sectional View
Maintenance
Maintenance Schedule
Jacking Point
Supporting Points for Safety Stands and Twinpost Lift Front/Rear Sides
Supporting Points for Garage Jack Front/Rear Sides
Engine Maintenance Operations
Air Cleaner Element
Valve Clearance
Engine Oil & Filter Change
Fuel Filter
Fuel Line & Connection
Regulator
Adjustment of Idle Speed
Coolant Level
Coolant Leakage
Coolant Change
Alternator Belt
Exhaust Emission Control System/Blow-By Gas Ventilation Hose
Transmission System
Clutch Pedal
Manual Transmission
Propeller Shaft
Change of Differential Oil
Change of Transmission Oil
Suspension System
Running System
Spring
Shock Absorbers
Wheels
Wheel Bearing
Tires Wear
Objects Caught in Tire Pattern
Bearing Grease
Steering Wheel
Linkage & Dust Cover
Wheel Alignment
Brake Pedal
Parking Brake
Brake Hose and Tube
Free Play
Brake Fluid
Brake Drums & Brake Linings
Brake Disc & Disc Pad
Brake Booster
Chassix & Body
Load Sensing Proportioning Valve
Exhaust Pipe and Muffler
Doors
Glow Plugs
Battery
Wire Harness
Lighting System Meter & Gauge
Engine Mechanical
Engine Overall Dimensions
Engine Tune-Up
Remove the Filter Cartridge
Checking the Belt Deflection
Checking the Valve Clearance
Table of Valve Play Adjustment in Ignition Sequence
Checking the Cylinder Compression
Checking the Injection Timing
Adjusting the Injection Timing
Leveling Deliveries
Idle Speed Tune-Up
Full Load Speed Tune-Up
Removing the Timing Belt
Fitting the Timing Belt
Oil Vapours Recirculation Diagram
Removing the Engine from the Vehicle
Fitting
Preparing for the Bench Overhaul
Removing the Cylinder Head
Checking, Cleaning and Repairing Cylinder Head Components
Cleaning the Piston Crowns and the Cylinder Block Ceiling
Removing any Gasket Residues
Cleaning the Valve Guides
Cleaning the Head
Checking the Head Surfaces
Checking for any Cylinder Head Cracks
Checking the Camshaft Play
Checking and Grinding the Valves
Checking and Cleaning the Valve Seats
Replacing the Valve Seats
Checking the Valve Stem - Valve Guide Coupling Play
Replacing the Valve Guides
Manual Valve Grinding
Checking the Valves
Checking the Rocker Arms and the Rocker Arms Pivot
Measuring the Height of the Cam Hump
Checking the Inlet Manifold
Checking the Governor Leverages
Fitting the Cylinder Head
Checking the Piston Projections
Installing the Head
Fitting the Camshaft
Fitting the Rocker Arm Pivot
Adjusting the Play of the Valves
Cylinder Block Components
Preparing to Remove the Cylinder Block
Removing the Cylinder Block
Cylinder Block Checks
Diameters of the Crankshaft and Connecting-Rod Pins
Inside Diameters of Crankshaft and Connecting-Rod Big End Bearings
Checking the Connecting Rods
Checking the Piston Ring and Piston
Checking the Cylinders
Weighting the Pistons and the Connecting Rods
Checking the Cylinder Plane
Fitting the Cylinder Block
Fitting the Crankshaft
Exhaust System
Diagram of Silencer Anchorages
Removing the Exhaust System
Fitting the Exhaust System
Intake System
Removing the Filter Box
Fitting the Filter Box
Special Tools
Service Specifications
Tightening Torques
Fuel System
Supplying and Injection System
Remove the Fuel Pump
Inspection of Fuel Pump
Inspection of Push Rod Projection
Removing the Solenoid Valve
System Bleeding
Pump Injector
Remove the Pump Injector
Disassembly the Pump Injector
Inspect the Plunger
Assembly the Pump Injector
Unit Inspection
Install the Pump Injector
Measure and Adjust the Full Load Stoper
Lubrication
Components
Troubleshooting
Oil Quality Check
Oil Level Check
Oil Pressure Check
Engine Oil Change & Oil Filter Replacement
Oil Pump Components
Oil Pump Removal
Oil Pump Checks
Installing the Oil Pump
Oil Filter
Ssts
Cooling System
Cooling System Outline
Change of Engine Coolant
Water Pumps Components
Removal of Water Pump
Inspection of Water Pump
Installation of Water Pump
Thermostat Components
Removal of Thermostat
Inspection of Thermostat
Installation of the Thermostat
Electric Cooling Fan and Radiator Components
In-Vehicle Inspection of Electric Cooling Fan
Electrical Diagram
Removal of Electric Cooling Fan and Radiator
Disassembly of Electric Fan
Electric Cooling Fan
Inspection of Radiator Thermo-Control Switch
Starting System
General Descriptions and Components
Starting System Circuit
Starting System Troubleshooting
Starter Servicing Instructions
In-Vehicle Inspection
Removal
Checking the Starter Motor
Removing the Starter Motor
Inspection
Checking the Reduction Unit
Installation on the Engine
Preheating System
Electric Table
Preheating Glow Plugs: Removal and Check
Preheating Glow Plugs Installation
Preheating System Check
Charging System
Alternator Components
Charging System Circuit
Charging System Troubleshooting
On-Vehicle Verifications
Removing the Alternator
Disassembling the Alternator
Checking the Rotor
Checking the Stator
Checking the Brushes and the Brush Holder
Checking the Rectifier
Assembly
Installation
Specific Tools
Propeller Shaft Components
Propeller Shaft Troubleshooting
Propeller Shaft In-Vehicle Inspection
Propeller Shaft Removal
Propeller Shaft Inspection
Propeller Shaft Installation
Front Axle & Suspension
Front Axle Components
Front Axle Removal
Front Axle Inspection
Front Axle Installation
Front Shock Absorber and Coil Spring Components
Front Shock Absorber and Coil Spring Removal
Coil Spring Disassembly
Front Shock Absorber and Coil Spring Inspection
Front Shock Absorber and Coil Spring Assembly
Front Shock Absorber and Coil Spring Installation
Suspension Lower Arm Components
Suspension Lower Arm Removal
Suspension Lower Arm Inspection
Suspension Lower Arm Installation
Front Wheel Alignment
Checks Prior to Wheel Alignment Measurement
Wheel Alignment Specified Values
Brake
Brake Pedal Removal
Brake Pedal Inspection and Repairs
Brake Pedal Installation
Brake Pedal Specified Values
Brake Pedal Adjustment
Brake Reservoir Removal
Brake Reservoir Installation
Brake Master Cylinder Removal
Booster Check Procedure after Installation
Vacuum Pump Disassembly
Vacuum Pump Exploded View
Vacuum Pump Check
Vacuum Pump Assembly
Air Bleeding for Brake System
Front Disc Brake Pad Removal
Front Disc Brake Pad Installation
Front Disc Brake Removal
Front Disc Brake Caliper Disassembly
Front Disc Brake Caliper Inspection
Front Disc Brake Caliper Assembly
Front Disc Brake Caliper Installation
Operation after Installation
Pedal Height Adjustment
Rear Brake Removal
Rear Brake Inspection
Rear Brake Installation
Parking Brake Lever Removal
Parking Brake Lever Installation
Parking Brake Cable Removal
Parking Brake Cable Installation
Parking Brake Cable Removal (Van)
Load Sensing Proportioning Valve (LSPV)
Load Sensing Proportioning Valve Description
Load Sensing Proportioning Valve Adjustment
Load Sensing Proportioning Valve Components
Removal of LSPV
Disassembly of LSPV
Load Sensing Proportioning Valve Inspection
Assembly of LSPV
Load Sensing Proportioning Valve Installation
Harness and Wiring Diagram
Handling Instructions of Lock Type Connector
Handling and Inspection
Replacement
Lock Type Connector Inspection
Lock Type Connector Connection
Operation of Wire Harness
Wiring Harnesses
Fuse Block
Replacement of Fuses & Fusible Link
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See also:
Wiring Diagram
Table of
Contents
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Table of Contents
Troubleshooting
Troubleshooting
127
Starting System Circuit
155
Charging System Circuit
173
Propeller Shaft Troubleshooting
185
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